Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

TLIW2024A Mapping and Delivery Guide
Dock boards using computer programmed machinery

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency TLIW2024A - Dock boards using computer programmed machinery
Description This unit involves the skills and knowledge required to dock boards using computer programmed machinery in accordance with workplace procedures and specifications including preparing computer-programmed machinery to dock boards, operating the programmed machinery to dock boards to specifications, monitoring and rectifying the processing operations where necessary, and completing operations in accordance with workplace requirements. Licensing, legislative, regulatory or certification requirements are applicable to this unit.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application Work must be carried out in accordance with regulations and workplace requirements relevant to pallet manufacturing processes.Work is generally performed under some supervision, within a team/group environment. It involves the application of regulatory requirements and workplace procedures to the docking of boards using computer programmed machinery as part of pallet manufacturing processes in the transport, warehousing, distribution and/or storage industries.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites Not Applicable
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare computer programmed machinery to dock boards
  • Appropriate workplace occupational health and safety and other regulatory procedures are followed
  • Job requirements regarding sizes and lengths are obtained from standards
  • Start-up checks are completed according to workplace standard procedures
  • General cross-section, length and condition of boards on conveyor are visually assessed in accordance with workplace quality standards
  • Program to cut requirements is selected from a range of available programs
  • Program is loaded and machine cycle checked
  • Need for new programs is identified and reported to supervisor
  • Communication with supervisor and other workers is maintained to ensure efficient work flow
       
Element: Operate programmed machinery to dock boards
  • Trial boards are cut to check process and output
  • Machinery is operated to dock timber to specification
  • Reject boards are identified and directed for waste or recovery
  • Faults/problems with materials or componentry are identified and appropriate action is undertaken in accordance with workplace procedures
       
Element: Monitor and rectify the processing operations where necessary
  • Dimensions and finish of cut boards are regularly checked in accordance with workplace standard procedures
  • Sawing process is adjusted to maintain accurate sizing
  • Feed systems are regularly monitored for material flow problems
  • Minor feed problems are cleared in accordance with equipment manufacturers instructions
  • Characteristics of blunt and damaged saws are recognised and appropriate action is taken to rectify the identified problem in accordance with workplace procedures
  • Saw blades are removed and replaced in accordance with workplace procedures
  • Work area is regularly cleaned in accordance with workplace procedures
       
Element: Complete operations
  • Machine shut-down is conducted according to workplace and manufacturers guidelines
  • Boards are relocated to holding area without damage to boards, personnel or equipment
  • Waste materials are directed for disposal or recovery
  • Production records are completed in accordance with workplace procedures
  • Maintenance program (where applicable) is completed and recorded in accordance with workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required knowledge and skills, the range statement and the assessment guidelines for this Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria of this unit and include demonstration of applying:

the underpinning knowledge and skills

relevant legislation and workplace procedures

other relevant aspects of the range statement

Context of and specific resources for assessment

Performance is demonstrated consistently over a period of time and in a suitable range of contexts

Resources for assessment include:

a range of relevant exercises, case studies and/or other simulated practical and knowledge assessment, and/or

access to an appropriate range of relevant operational situations in the workplace

In both real and simulated environments, access is required to:

relevant and appropriate materials and equipment, and

applicable documentation including workplace procedures, regulations, codes of practice and operation manuals

Method of assessment

Assessment of this unit must be undertaken by a registered training organisation

As a minimum, assessment of knowledge must be conducted through appropriate written/oral tests

Practical assessment must occur:

through activities in an appropriately simulated environment at the registered training organisation, and/or

in an appropriate range of situations in the workplace

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

REQUIRED KNOWLEDGE AND SKILLS

This describes the essential knowledge and skills and their level required for this unit.

Required knowledge:

Regulations relevant to the docking of boards using computer programmed machinery including requirements of Australian Standards AS 2858 and AS 2082

Relevant OH&S and environmental protection procedures and guidelines

Workplace procedures and policies for the docking of boards using computer programmed machinery

Focus of operation of work systems, equipment, management and site operating systems for the docking of boards using computer programmed machinery

Problems that may occur when docking boards using computer programmed machinery and appropriate action that can be taken to resolve the problems

Documentation and record requirements

Equipment used during the docking of boards using computer programmed machinery and the precautions and procedures that should be followed in its use

Housekeeping standards and procedures required in the workplace

Site layout and obstacles

Required skills:

Communicate effectively with others when docking boards using computer programmed machinery

Read and interpret instructions, procedures, information and signs relevant to the docking of boards using computer programmed machinery

Interpret and follow operational instructions and prioritise work

Complete documentation related to the docking of boards using computer programmed machinery

Work collaboratively with others when docking boards using computer programmed machinery

Adapt appropriately to cultural differences in the workplace, including modes of behaviour and interactions with others

Promptly report and/or rectify any identified problems, faults or malfunctions when docking boards using computer programmed machinery in accordance with regulatory requirements and workplace procedures

Implement contingency plans for unplanned events

Apply precautions and required action to minimise, control or eliminate hazards that may exist during work activities

Monitor work activities in terms of planned schedule

Work systematically with required attention to detail without injury to self or others, or damage to goods or equipment

Operate and adapt to differences in equipment in accordance with standard operating procedures

Select and use required personal protective equipment conforming to industry and OH&S standards

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

Work may be conducted:

in a range of work environments by day or night

Customers may be:

internal or external

Workplaces may comprise:

large, medium or small worksites

Workplace environment may include:

movement of equipment, goods, products, materials and vehicular traffic

The docking process is conducted:

as part of manufacture/repair activities with the operator using discretion and judgement within established specifications

Timber may be:

hardwood or softwood

Docking equipment covers:

computer controlled docking and trimming saws to which boards are mechanically fed

Equipment may include:

single or multiple saw positions

Visual assessment may cover the requirements of Australian Standards AS 2858 or AS 2082 and specifically includes:

timber types and species

timber characteristics

end condition of the timber

OH&S requirements include:

manual handling, protective clothing, elimination/control of hazards, machine isolation and machine guarding

Personal protective equipment may include:

gloves

safety headwear and footwear

safety glasses

two-way radios

high visibility clothing

Hazards in the work area may include exposure to:

chemicals

dangerous or hazardous substances

stationary and moving equipment, parts and materials

noise, light, energy sources

electrical equipment

humidity, air temperature, radiant heat

debris on floor

faulty racking

poorly stacked materials or finished pallets

faulty equipment

Consultative processes may involve:

workplace personnel

supervisors and managers

customers/clients

suppliers

contractors

union representatives

industrial relations and OH&S specialists

other professional or technical staff

Communication in the work area may include:

phone

fax

email

internet

barcode readers

oral, aural or signed communications

Depending on the type of organisation concerned and the local terminology used, workplace procedures may include:

company procedures

enterprise procedures

organisational procedures

established or standard procedures

Information/documents may include:

job specifications and workplace operating procedures

relevant Australian or international standards

manufacturers specifications for equipment/tools

supplier and/or client instructions

quality assurance standards for pallet manufacture

material safety data sheets (where applicable)

codes of practice including the National Standards for Manual Handling and the Industry Safety Code

relevant regulations including the ADG Code

award, enterprise bargaining agreement, other industrial arrangements

standards and certification requirements

emergency procedures

Applicable regulations and legislation may include:

relevant codes and regulations pertaining to pallet manufacture

Australian Standards AS 2858 and AS 2082

relevant state/territory OH&S legislation

relevant state/territory environmental protection legislation

licence, patent or copyright arrangements

ADG Code and regulations

workplace relations regulations including equal opportunity, equal employment opportunity and affirmative action legislation

workers compensation regulations

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Appropriate workplace occupational health and safety and other regulatory procedures are followed 
Job requirements regarding sizes and lengths are obtained from standards 
Start-up checks are completed according to workplace standard procedures 
General cross-section, length and condition of boards on conveyor are visually assessed in accordance with workplace quality standards 
Program to cut requirements is selected from a range of available programs 
Program is loaded and machine cycle checked 
Need for new programs is identified and reported to supervisor 
Communication with supervisor and other workers is maintained to ensure efficient work flow 
Trial boards are cut to check process and output 
Machinery is operated to dock timber to specification 
Reject boards are identified and directed for waste or recovery 
Faults/problems with materials or componentry are identified and appropriate action is undertaken in accordance with workplace procedures 
Dimensions and finish of cut boards are regularly checked in accordance with workplace standard procedures 
Sawing process is adjusted to maintain accurate sizing 
Feed systems are regularly monitored for material flow problems 
Minor feed problems are cleared in accordance with equipment manufacturers instructions 
Characteristics of blunt and damaged saws are recognised and appropriate action is taken to rectify the identified problem in accordance with workplace procedures 
Saw blades are removed and replaced in accordance with workplace procedures 
Work area is regularly cleaned in accordance with workplace procedures 
Machine shut-down is conducted according to workplace and manufacturers guidelines 
Boards are relocated to holding area without damage to boards, personnel or equipment 
Waste materials are directed for disposal or recovery 
Production records are completed in accordance with workplace procedures 
Maintenance program (where applicable) is completed and recorded in accordance with workplace procedures 

Forms

Assessment Cover Sheet

TLIW2024A - Dock boards using computer programmed machinery
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

TLIW2024A - Dock boards using computer programmed machinery

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: